Kevin Carmichael Stunt Bike

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Kevin Carmichael Stunt Bike
This year at Free Spirits we had an unexpected request: build Kevin Carmichael's motorcycle, Triumph official Stuntman.
The working base is a modern-classic Triumph Scrambler, officially launched at the 2014 Tridays event (www.tridays.com).
We are not used to be customizers, but more likely special parts producers (take a look at www.freespiritsparts.com), so we were a little skeptical, but we like challenges so we just started this new project!!
Kevin Carmichael Stunt BikeKevin Carmichael Stunt Bike

And here below all the code in our new bike:

049931: This unit that uses generation 3 Dobeck Tfi technology and has several advantages over previous models. With this fuel injection unit mixture adjustment is by means of 3 push buttons on the top face of the controller, supplied with new simplified instructions.

403930: Adjustable and articulated, brake & clutch levers made entirely in Italy by Bolcato racing with high quality alloy. Micrometer precise screw to adjust lever distance. Pivoted levers that fold away upwards, to reduce chance of breakage in case of crash. Simply pushes back into place.

Kevin Carmichael Stunt Bike

209810: Lightweight CNC machined billet aluminium designed to attach to front forks of Harley Davidson XR1200, Buell and Triumph in order change the location of the original turn signals, or aftermarket with M8 thread. Fits all 55 mm diameter fork.

301202: This kit considerably improves original fork, which has an almost absent hydraulic, into a well controlled, progressive and stable unit. New valve kit, increases front stability, braking characteristics by consenting a perfect control of deceleration even under the hardest braking, it increases the grip entering and exiting a curve thanks to the immediate hydraulic control.
The kit contains:
- Rebound pistons, fully billet machined from Ergal.
- Compression pistons, fully billet machined from Ergal
- Fluxed passage holes with centesimal tolerance
- Pyramid shims packs with an incremental progression curve
- High sliding O-rings and band seals.

301203: Springs are in Cr-Si alloy steel, with thermo and shot-peening treatment. Top quality Synthetic Oil, with a very low viscosity coefficient, for perfect stability and highest performance.

301300: Black anodized Pre-Load aluminum cap to replace original fork tube plugs. Can be easily mounted on tubes thanks to a special 32 mm anti-scratch socket (included on first kit). Smaller hexagon (19 mm - ¾ inch) can easily and quickly load up to 10 mm fork spring. An additional central Allen head bolt is used to facilitate maintenance and oil change without the need to remove the fork tube plugs.

Kevin Carmichael Stunt Bike

301901: Our "risers block" are made of light alloy tempered, and are available in black. They are equipped with new bolts. Fit to the original position. Raise the rear of about 35 mm.

301902: This product was created to purely aesthetic, can replace the unsightly factory bolts. Bushings alloy billet and anodized Black, galvanized steel bolts.

Kevin Carmichael Stunt Bike

801907: Triumph Scrambler (400 mm) High Performance Bitubo rear shock absorbers
110 mm travel (40 mm longer than original)
Micrometric metal ring for spring preload.
Rebound (continuous ring)
Compression (clicking knob on the top of separate tank)

Kevin Carmichael Stunt Bike  Kevin Carmichael Stunt Bike

302213: Handlebar risers (Black) specifically for installation of oversize (fat bars) handlebars 1-1/18" inches (28.5 mm).

Kevin Carmichael Stunt Bike

302314: Kit steering plates designed to accommodate USD Showa fork. Wheelbase as the original Triumph Speed Triple, and caster as the original Triumph Bonneville. Are these fabulous CNC machined billet triple trees, to fit Triumph Bonneville T100. Can be adapted also for Triumph Thruxton, Scrambler, and SE.

303820: The Free Spirits kit mounts directly into the original Nissin tank site without using the brackets, complete with an O-ring seal between the master cylinder and the tank, with a window for the control of liquid level. Fits all Nissin axial master cylinders with remote reservoir.

304020: This new solution has be developed to allow conical filter to work as they born for, narrow end in the front, large area in the rear, otherwise large surface would create a “vacuum effect” which is not a real improvement. This was possible thanks to our special 180 degree elbow. The 57 mm diameter tubular stainless steel elbow is produced by a unique patented process that allows the use of thin walled light weight construction (322 gr including looking-ring, while the (Sprint Filter) filter is 128 gr). The quantity of air intake is so high that the resulting mixture is extremely lean (Thruxton cup racing map are not nearly enough) therefore is absolutely necessary to add our “fuel injector unit” to add fuel.

Kevin Carmichael Stunt Bike Kevin Carmichael Stunt Bike

Innovative material
Sprint Filter is the only patented water repellent filter that will prevent liquid substances from passing through, allowing it to be used in bad weather conditions. The new P08 WP is a new concept air filter and was born in racing, presently used in World Championships Moto GP Moto 3, Superbike, Supersport and Superstock. Other filter materials tend to break (cotton) or with severe pressure falls (sponge). There isn't another filter in the World built with this patented technology.
Maintenance free
P08 WP filter is practically free maintenance. Cleanable just by compressed air from the motor side out and re-insert it in the airbox. Does not need washing or oil treatments to retain dust. If maintained in the correct way, will last for the entire life of the bike and will no longer be necessary to replace it.

Kevin Carmichael Stunt Bike

305302: Guard designed to protect the vulnerable rear master cylinder from damage which could lock the rear brake. Manufactured from CNC machined alloy.

305303: Rear bracket & 4 pot brake caliper for Triumph Classic e Cruiser with Kineo wheels. The kit contains:
- 4 piston Brembo caliper
- black anodized billet aluminum bracket
- fully floating front brake rotor, with high-quality braking band.
Increases braking power and modulation.

Kevin Carmichael Stunt Bike306201: These CNC machined alloy footrests give serious grip! The shape is designed to work also with rigid soled boots and to protect against obstacles such as hedges when used off road.
- extreme grip
- 40x90 comfortable rearward flat surface
- ergonomic sloped support
- completely reclining
- fast mounting

Kevin Carmichael Stunt Bike  Kevin Carmichael Stunt Bike

307514: Exciting new design of aluminium sprocket cover. Also compatible with kit 307585, 307586 and 307587.

307550: This New chain tensioner is designed to keep a constant but light tension on the drive chain throughout swing-arm movement, the reduced stress and shock loads not only benefit and prevent premature lengthen of the chain but also and above all reduce stress from wheel and gearbox output bearings. Maintenance free chain tensioner. Sprocket is lubricated by the chain so no need to lubricate separately.

Kevin Carmichael Stunt Bike  Kevin Carmichael Stunt Bike  Kevin Carmichael Stunt Bike

307589: 18 teeth sprocket with 9 mm offset for the installation of larger tires and wheels.

Kevin Carmichael Stunt Bike

308314: Supplied in unpainted fibreglass ready to finish, Ideal for those who want a (Dirt Track) look. This is not a “bolt in” kit as it is necessary self constructed brackets to install it. Completed with support for custom saddle.

Kevin Carmichael Stunt Bike  Kevin Carmichael Stunt Bike

308514: This new engine crash pad has been designed to dissipate-disperse the power of the collision to more points, avoiding absolutely to concentrate it in one point.

308515: The motor protection has been designed for use in off-road, made of aluminum with a thickness of 3 mm. Covers the front and bottom of the chassis and engine, safe from damage out on rocks, stones or tree stumps.

308516: Plexiglass 'side number plate' board.

Kevin Carmichael Stunt Bike

308534: CNC machined aluminium paddock stand bobbins with galvanized steel mounting hardware. Kit which in addition to a more secure rear support also acts as a protection.

308824: Race style front fender kit, to fit Triumph Speed Triple 1050 05-10. Supplied with CNC brackets, bolts and unpainted fiberglass to be slightly trim to fit

Kevin Carmichael Stunt BikeKevin Carmichael Stunt Bike

308926: Competition style headlight mask/number board with solid supports, EU approved projector style lights, plexyglas 'number plate' board. The wiring is prepared to fit the original wiring harness. For this kit you need to move the ignition switch, voltage regulator and wiring contained in the original headlight. To complete the installation it is recommended to also purchase code: 309010 and 309012. Fits: Triumph Bonneville, Bonneville T100 and Scrambler, Thruxton and plates kit code 302302, 302312, 302304, 302314.

Kevin Carmichael Stunt BikeKevin Carmichael Stunt Bike

309010: This product is designed to re-position your key ignition to the right side of the frame for better access.

309012: Kit designed specifically to relocate the voltage regulator, horn support is included.

309014: We chose to use the original speedo, so we build around a new billet bracket complete of wiring and 4 led (engine-red, neutral-green, high light-blue, indicator-green). Differs from 309013 for the different type of attack to the top plate best suited for those who want to keep the oem riser.

309016: Metal powder coated battery box to use when replacing original air box with performance conical air filter. Several clips on side walls to mount original harness and relays.

We are about to get the work done, but nothing could be really complete without a fine selection of accessories taken directly from the Free Spirits catalogue.
First of all we were worried about safety: so here we go with Skid Plate kit, front axle protectors, sprocket cover, scrambler master cylinder guard.

Kevin Carmichael Stunt Bike

Then came the looks, so we used a new headlight mask, rear number plate, scrambler license plate bracket, off road foot rests, ignition switch relocation bracket and a new dash board.

Last but not least, one of the most important parts for a stunt bike: the rear-end plate to perform wheelies!

Graphics for the bike have been designed by Kevin's friend Andrew and final painting has been carried out by Andrea from Green Car (www.greencar.vi.it), Carré (VI - Italy).

The stunt-bike is now complete!

Kevin Carmichael Stunt Bike